a couple of pics of the cabinet conversion project (already converted.. sorry.. I didnt grab any pics of the process while it was taking place..)....
Foam weather stripping around the doors (Home Depot.. less than $10 for 25')...
rubber window seal around all the glass (Home Depot.. less than $10 for 25')
Spanish Cedar.. you can buy veneer super cheap (about $25) if you want to go that route.. or special order 1/16 or 1/8" planks from Woodcraft (Ive got one of their stores local.. but you can order online as well).. for about $100 for all you need to line your cabinet..
Standard trays you can buy off of ebay for $10.99... I've got a wholesale account at Quality Importers and can get them a bit cheaper... Im guessing with your connection to the cigar industry you can get trays like these on the cheap as well...
Took me all of about 5 or 6 hours from start to finish... (I also "flex sealed" the back of the cabinet.. no pictures of that.. I dont want to pull the cabinet away from the wall right now.. that cost about $8 for the can of sealant...)...about $100 in wood, $20 for sealing materials, and I think I spent about $80 on trays.. so roughly $200... and I paid $100 for the cabinet on Craigslist.. so $300 total investment to achieve:
Finished product...
I use the left side of the bottom (unsealed) for storing travel humis, accessories, etc.. and the middle and right side compartments act as my pipe cellar..
and there is still tons of space left if needed...
I keep about 4lbs of KL in there (hidden under the trays), and probably a dozen bovedas.. as well as an Oasis XL active unit... keeps a rock solid 65 RH for about 3 months at a time.. (extremely low maintenance)..
Best $300 I ever spent on my cigar hobby/habit...
Next project is going to be a DIY thermoelectric unit and make it climate controlled.. I think I can do that for about $65 all in... Its not really necessary... my house pretty much stays 68 all winter and never gets above 72 in the summer (it stays about 70 ten months out of the year...)... but.. if I could keep it a rock steady 65 degrees in there.. and a constant 65 RH.. I'd be even happier than I already am... and I'll still have less than $375 invested all in (not too bad for a cabinet that will hold a couple of thousand sticks)...