Volusianator
BoM Nov '07 & Jan '09
At work we have a material called Sintra, it's basically plywood made from PVC. We have it in different thicknesses from 1.5mm to 25.5mm which is 1". We also have a lot of waste at work, which is kinda cool at times for trash picking. I picked up a few nice size pieces of 25.5mm Sintra a couple months ago with the thought of making a garden bench, well, yesterday I started and finished it. I figure I used just over a full sheet of material with all the scraps I had, a sheet runs just under $500, it's not cheap stuff, it mills like a dream, cuts perfect, screws hold well, and the routed areas sand nicely. I glued it together with another product from work called Sika Flex, it's a caulk like adhesive.